One mould, machined to your pass line, for the stand you need to replace today.
Why it matters on the line
- One mould, machined to your pass line drawing or to your sample
- The right answer when one roll in a set has failed and the rest are still good
- Checked against the drawing before it is machined, not after
- Marked with the mill and the stand so it is not fitted to the wrong position
What we supply
| Item | What we hold to | Why it matters |
|---|---|---|
| Profile height | As your drawing, or matched to your sample | Matched to the other rolls in the stand |
| Hardness | HRC 58–62 | Same as the rest of the set |
| Marking | Mill, stand and size stamped | Stops the wrong mould going into the wrong stand |
| Lead time | Quoted against the drawing | An emergency replacement is quoted as such |
Every item is machined in our own workshop and marked before it is packed, so it goes back to the stand it came from. If you send us a drawing or a sample we work to that; if you are not sure what you need, send us the mill model and the pass line and we will tell you.
Technical notes
Ordering a single mould is usually about getting a line back today, so the critical question is whether it matches the rolls still in the stand. We work to your drawing or to a sample of the mating roll, and we check the profile height against the rest of the set before machining — a new mould that is a few tenths out of step with its neighbours will make a size that nobody can set. Marking matters more than people expect: the mill, stand and size are stamped on every piece so that the next replacement goes back to the right place.
Frequently asked questions
Can you make one mould without the rest of the set?
Yes, provided we have a drawing or a sample to match. The risk is a profile height that no longer suits the worn rolls around it, so we check that first.
How fast can a single mould be made?
It depends on the profile and the material, but a replacement for an existing drawing is the fastest job we do. Send the drawing or sample and we will confirm the lead time.
Related products
Tube mill rolls · Tube mill roll set · Tube mill roll design · ERW tube mill line
Send us the drawing or the sample
A drawing, a photo with a ruler in frame, or the mill model is enough for us to quote and to tell you honestly whether the item should be reground or replaced.
Need roll tooling, a flying cold saw, or a complete tube mill line?
